Diagnostic Consumables

Samuel Automation can help you create the cartridges you need faster and more efficiently, while still ensuring they are precise and certifiable.

Benefits of Our Systems:

Precision

Integration with your existing operations

Customizable for your exact needs and space

Built-in validation

Increased cycle time

Minimized downtime and bottlenecks

Flexible, and able to be updated as your requirements evolve

Can meet your regulatory compliance specifications

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Share your medical device requirements, production processes, and timelines. Our experts will help design automation solutions optimized for accuracy, compliance, and scalability.

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Enhance Efficiency and Precision

Automated Part Assembly

Our systems precisely load and place each component in the correct order, ensuring seamless assembly.

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Thermal Heat Sealing

Conduct thermal heat sealing during assembly to guarantee secure and reliable cartridge formation.

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Continuous Testing

Implement ongoing testing to verify each step of the assembly process is completed accurately.

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Accuracy

By adding sensors, conducting leak testing and programing cameras with our unique vision software, we can provide the precision you need. Our systems can:

1

Precisely load and place each component in the correct order, ensuring seamless assembly

2

Keep seal heads positioned within thousands of an inch during seal heat change outs

3

Ensure foil is not punctured during plunger insertion or cap assembly

4

Verify reject parts have entered the reject box

5

Prevent cross-contamination with dispense pumps and bubble detect sensors

Traceability

Our built-in capabilities allow you to verify product quality every step of the way. Examples include:

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Tracking production steps for loaded cartridges with RFID tags

2

Verifying automatic high-force heat sealing

3

Testing to verify each step of the assembly process is completed accurately

Efficiency

We will help you quickly recoup the cost of automation by finding ways to reduce your costs and minimize your downtime. A few examples from other customers include:

1

Switching from metal feeder bowls to polyamide to eliminate feeder issues, prevent the marking of parts, and reduce noise

2

Maximizing the use of foil web

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Eliminating labour-intensive offline leak detection

Customer Testimonials

“Samuel Automation was very good at incorporating software changes we requested as we tested the machine. They went above and beyond our expectations and we will recommend them for future projects — both inside and outside our company.”

Medical Equipment Manufacturer

“The Samuel Automation team did a great job completing the work in an accurate and timely fashion. The project manager was very helpful, engaged and responsive for helping drive and resolve any issues and action items that came up throughout the project. We would utilize Samuel Automation for any future projects.”

Provider of At-Home Diagnostic Tests

“The team was very agile, responsive and fun to work with and they provided the system on time.”

Medical Device Manufacturer

“The machine is well designed and performs very well. Any issues were minor and promptly addressed. There is no doubt about the technical expertise Samuel Automation has to offer and we would not hesitate to work with the team again.”

Diagnostic Testing Equipment Developer

“Delivery performance was excellent and changes were handled well and with ease. Communication was very good as well. The weekly meeting summary is very helpful.”

Diagnostic Testing Equipment Developer

“These projects were carried out under tight timeline constraints. The response by the Samuel Automation team to provide the proposals quickly and then expedite the completion was extremely important to our timeline.”

Provider of Diagnostic Solutions

“We needed a new design that had to interface with two systems made by other companies, which made the controls side more challenging, but it is working well. The team's flexibility to complete the installation and SAT right on schedule is greatly appreciated.”

Provider of Diagnostic Solutions

Samuel Automation designs advanced automation systems for diagnostic consumables that improve accuracy, efficiency, and traceability.

Systems You Can Count On

Embrace automation to deliver the diagnostic cartridges you need faster and more reliably than ever before.

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