Complex Part Assembly
Complex Part Assembly Powered by Advanced Assembly Automation
When it comes to complex part assembly it can seem like we’re doing the impossible.
Our assembly automation solutions are engineered to handle complex part assembly with unmatched precision, reliability, and scalability.
Straightening materials that want to curl, introducing reliability to things that are usually unpredictable, that’s what automation can do.
With this control, we’re able to partner with OEMs to design and build systems that guarantee consistent and high production volume, improve quality control and make your workplace safer. Our capabilities range from loading and transfers, to testing, inspecting, packing and unloading and our experienced engineers will combine multiple technologies into one, easy-to-use solution that will address all of your production needs.
A simple and fun example of what we can do with complex part assembly is our slinky cell, an experiment our team did to test the full extent of our capabilities. As a toy, a slinky is complex and unpredictable – it’s a spring with variable torsion. However, the Samuel Automation team figured out how to control it and build it into an integrated solution with some of our robotic systems, showcasing how we can replicate walking down stairs, a kick effect and many other automation techniques. Seasoned experts in the automation industry told us it couldn’t be done, but we’re proud to say we proved them wrong.
Get in touch
Our experienced automation engineers work closely with OEMs to design, build, and implement systems that deliver repeatable performance, enhanced safety, and scalable production. Reach out to start a conversation about how we can support your next automation initiative.
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Key Benefits
From design to operation, our complex part assembly systems are built to deliver measurable results — improving quality, consistency, and productivity across your manufacturing line.
Cost Efficiency
Reduce labour costs and boost efficiency to streamline production and lower overall operational expenses.
Tailored Precision
Complete customization for high-precision assembly, ensuring compliance with industry and regulatory standards.
Advanced Technology
Utilize cutting-edge automation to expand production capabilities and enable seamless scalability.
Reliable Quality
Deliver consistent quality and uniform results that inspire confidence in every production cycle.
Operational Excellence
Achieve improved efficiency and measurable cost savings through optimized labour and process performance.
Industrial Expertise
Built on decades of proven automation experience, delivering solutions that perform with reliability, precision, and consistency.
Hear from Our Customers
Building parts for airplane models, one of our biggest challenges was the complexity of the parts, the number of part styles that we had to program, along with the number of components that had to be added – it was very complex. With Samuel Automation, we were able to achieve our requirement in four and half days of assembly, reducing our assembly time by two and half days.
Then we had our sealant, which only had a two-hour pot life. In our manual process, we wasted a lot of tubes, but with the automated system we were able to predict how much we were going use, generating ~200% savings on just the sealant.”
Then we had our sealant, which only had a two-hour pot life. In our manual process, we wasted a lot of tubes, but with the automated system we were able to predict how much we were going use, generating ~200% savings on just the sealant.”
Paul Jones
Former Project Leader, Automation Specialist for Precision Castparts Corp.
We’re committed to making sure every one of our machines performs its duties in a repeatable and reliable way.
Quality Assurance
- Leak testing
- Vision inspection
- Torque testing
Related Experience
- Precision assembly of complex components, like needle cannulas
- Wire coiling for medical devices
- Cable coiling for automotive
Industry Experience
- Manufacturing
- Medical
- Industrial
- Automotive
- Aerospace
Ready to start your next automation journey?
Connect with our specialists to explore how we can optimize your assembly
or testing process. Let’s build a smarter, faster future together.